Comparison of Fatigue Characteristics of Single Shear Lap Joints with Two Types of Hi-lock Bolts  
Author Lei Wang

 

Co-Author(s) Jianfeng Yang; Jun Li; Ruijin Zhang; Wenxue Qian

 

Abstract This paper presents a comprehensive analysis of the fatigue characteristics of the conventional high-lock bolt (HLB) joints and internal cone bushing high-lock bolt (ICB-HLB) joints. Through experimental testing and finite element (FE) simulation, the installation behavior, fatigue life, fracture locations, and stress-strain distributions of the two configurations were systematically evaluated. The results show that the ICB-HLB joint exhibits superior installation integrity with negligible protrusion formation. Its fatigue life is significantly improved compared to conventional HLB joint, particularly under low-amplitude loading. FE simulation reveal that the design of ICB-HLB achieves more uniform stress distribution after installation, which alleviating residual stress concentration. After loading, the maximum stress amplitude at critical location is further shifted away from the borehole wall, which effectively delaying crack initiation. These findings highlight the ICB-HLB's potential as an optimized fastener solution for aerospace applications requiring enhanced structural reliability.

 

Keywords Hi-Lock Bolt, Internal Cone Bushing, Lap Joint, Fatigue Behavior, Finite Element
   
    Article #:  RQD2025-382
 

Proceedings of 30th ISSAT International Conference on Reliability & Quality in Design
August 6-8, 2025